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Electric Vehicle &
Battery Testing
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Interested in Electric Vehicle and Battery Testing but don’t know what Gantner products are best for you? Our engineers can quickly help you personalize a Q.series X DAQ system around your needs.
Few areas in the world of clean energy are more dynamic than the electric vehicle (EV) market. The market is growing remarkably fast as targets for CO2 emissions play an essential role in the ongoing global low-carbon transition. However, despite the many technological advancements, there are still significant obstacles to overcome regarding reliability, range, and usability. From a testing and certification perspective, EVs bring together two previously separate worlds at Gantner Instruments, automotive and renewable energy, resulting in an industry-leading data acquisition solution for testing battery packs, inverters, and electric motors.
Gantner Instruments is dedicated to helping our customers accelerate the development of battery-electric, hybrid-electric, and fuel-cell vehicles.
Need Expert
Results Fast?
Interested in Electric Vehicle and Battery Testing but don’t know what Gantner products are best for you? Our engineers can quickly help you personalize a Q.series X DAQ system around your needs.
Dynamometer testing to determine an electric motor’s speed, torque, and power characteristics for performance, durability, in-use simulation, and end-of-line quality control.
Full vehicle testing on a chassis dynamometer for establishing electric energy consumption metrics and benchmarking the effectiveness of the vehicle’s powertrain under numerous testing conditions and environments.
Battery testing for verifying durability, safety, and reliability; Tests are performed under high-voltage conditions, like thermal abuse, mechanical penetration, environmental, charge, discharge, and lifecycle testing.
Testing inverters at different operating conditions and various DC and AC boundary conditions to perform power measurement and analysis, like real power, apparent power, power factor, and efficiency.
Performance and benchmark testing of fuel cell electric vehicle (FCEV) powertrains, addressing gas flow, humidification, temperature, pressure, and behavior under stress.
Electrical, Thermal, and Mechanical Evaluation of Batteries
Testing solutions for all development and qualification steps:
- Charge/discharge cycle testing – Determine the number of times a battery can be used by evaluating it until it deteriorates after repeated charging and discharging charges.
- Battery Model development – SoC, SoH determination and prediction, constant discharge testing, Charge/Discharge rate, and efficiency
- Safety (abuse) testing – Simulate a wide range of environmental conditions and battery failure scenarios to determine the conditions for battery failure.
- Performance testing – Demonstrate the efficiency of batteries. Our experts can customize testing programs to suit specific customer requirements, such as performance testing under various climatic conditions.
- Environmental and thermal testing – Demonstrate the quality and reliability of your battery. Our tests include vibration, shock, EMC, thermal cycling, corrosion, dust, salt, and humidity.
- Transport testing – Ensure batteries can be transported safely. We conduct tests for the United Nations requirements (UN 38.3) for the safe transportation of batteries, modules, and cells.
Why Gantner Instruments
01
Flexible Mixed-Signal Data Acquisition
The Q.series X is a mixed-signal, multi-channel data acquisition solution offering a versatile range of I/O modules. You can measure voltage, current, temperature, torque, strain, vibration, counters, and more. With this maximum sensor flexibility, the DAQ system can be easily adapted to the demanding requirements of EV powertrain testing.
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Get to know more about our values, the team, worldwide locations and partners.
02
1500V High-Voltage Galvanic Isolation
Q.series X high-voltage isolation measurement modules are suitable for voltage, current, RTD, thermocouple, IEPE, and strain gage sensors sampling up to 100 kHz. All high-voltage isolation modules include a minimum of 1500 VDC channel-to-channel, channel-to-supply, and channel-to-bus galvanic isolation.
1500V High-Voltage Galvanic Isolation
Learn more about High-Voltage Testing for Electric Vehicles and Batteries
03
High-Accuracy Thermocouple Measurement
Temperature is a key measurement for improving battery and overall electric powertrain efficiency. Clever input circuits and high-voltage galvanic isolation ensure the highest accuracy in any test environment.
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Our engineers can quickly help you personalize a DAQ system for your Electric Vehicle & Battery needs.
04
Fully Configurable Data Loggers
Engine testing generates a lot of data with varying sample rates. Mixed-signal, multi-frequency data logging ensures only the data you need is saved, avoiding unnecessary data storage overhead.
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Our engineers can quickly help you personalize a DAQ system for your Electric Vehicle & Battery needs.
05
Easy Integration
Easy-to-use APIs, modern publish-subscribe protocols, and various Fieldbus interfaces, like CAN, EtherCAT, and PROFINET, make it simple and easy to integrate the Q.series X into any supervisory control and data acquisition system. Plugins & drivers for LabVIEW, MATLAB, and Python, among others, enable advanced data analysis and reporting.
Need Expert Results Fast?
Our engineers can quickly help you personalize a DAQ system for your Electric Vehicle & Battery needs.
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Application Examples
Gantner’s cutting-edge DAQ technology is trusted globally for applications in the mobility, aerospace, civil engineering, and energy sectors. Choose from the following industry examples to discover the most versatile DAQ on the market.
AE
Measuring temperature in components of Hybrid Electric Drives
For our client, a well-known German engineering and technology market leader, we delivered the testing application solution for temperature measurements of components and new materials of hybrid electrical drives.
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GI Application Example
Who trusts Gantner for Electric Powertrain Testing?
